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CALCULATION OF CYLINDER DIAMETER

Given that the load and operating pressure of the system are known, and that a piston rod size has been estimated taking account of whether the rod is in tension(pull) or compression (push), then the cylinder bore can be selected.
If the piston rod is in compression, use the ‘Push Force’ table below.

1. Identify the operating pressure closest to that required.
2. In the same column, identify the force required to move the load (always rounding up).
3. In the same row, lock along to the cylinder bore required.

If the cylinder envelope dimensions are too large for your application increase the operating pressure, if possible, and repeat the exercise.

Push Force

Bore φ ㎜

Cylinder Bore Area ㎟

Cylinder Push Force in kN

10 Bar

40 Bar

63 Bar

100 Bar

125 Bar

160 Bar

40

1257

1.3

5.0

7.9

12.6

15.7

20.1

50

1964

2.0

7.9

12.4

19.6

24.6

31.4

63

3118

3.1

12.5

19.6

31.2

39.0

49.9

80

5027

5.0

20.1

31.7

50.3

62.8

80.4

100

7855

7.9

31.4

49.5

78.6

98.2

126

125

12272

12.3

49.1

77.3

123

15.3

196

160

20106

20.1

80.4

127

201

251

322

200

31426

31.4

126

198

314

393

503

250

49087

49.1

196

309

491

614

785

320

80425

80.4

322

507

804

1005

1287

If the piston rod is in tension, use the ‘Deduction for Pull Force’ table. The procedure is the same but, due to the reduced piston surface area resulting from the piston rod, the force available on the ‘pull’ stroke will be smaller, To determine the pull force.

1. Follow the procedure given for ‘push’ applications as described above.
2. Using the ‘Deduction for Pull Force’ table below, establish the force indicated according to the rod diameter and pressure selected.
3. Deduct this from the original ‘Push’ force. The resultant is the net force available to move the load.


If this force is not large enough, go through the process again but increase the system operating pressure or cylinder diameter if possible. If in doubt, Our design engineers will be pleased to assist.

Deduction for Pull Force

Piston Rod φ ㎜

Piston Rod Area ㎟

Reduction in Force

10 Bar

40 Bar

63 Bar

100 Bar

125 Bar

160 Bar

22

380

0.4

1.5

2.4

3.8

4.8

6.1

28

616

0.6

2.5

3.9

6.2

7.7

9.9

36

1018

1.0

4.1

6.4

10.2

12.7

16.3

45

1590

1.6

6.4

10.0

15.9

19.9

25.5

56

2463

2.5

9.9

15.6

24.6

30.8

39.4

70

3848

3.8

15.4

24.2

38.5

48.1

61.6

90

6362

6.4

25.5

40.1

63.6

79.6

102

110

9503

9.5

38.0

59.9

95.1

119

152

140

15394

15.4

61.6

97.0

154

193

246

180

25447

25.4

102

160

254

318

407

220

38013

38.0

152

240

380

475

608

 


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