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CALCULATION OF CYLINDER DIAMETER

Given that the load and operating pressure of the system are known, and that a piston rod size has been estimated taking account of whether the rod is in tension(pull) or compression (push), then the cylinder bore can be selected.
If the piston rod is in compression, use the ‘Push Force’ table below.

1. Identify the operating pressure closest to that required.
2. In the same column, identify the force required to move the load (always rounding up).
3. In the same row, lock along to the cylinder bore required.

If the cylinder envelope dimensions are too large for your application increase the operating pressure, if possible, and repeat the exercise.

Push Force

Bore φ ㎜
Cylinder Bore Area ㎟
Cylinder Push Force in kN
10 Bar
40 Bar
63 Bar
100 Bar
125 Bar
160 Bar
40
1257
1.3
5.0
7.9
12.6
15.7
20.1
50
1964
2.0
7.9
12.4
19.6
24.6
31.4
63
3118
3.1
12.5
19.6
31.2
39.0
49.9
80
5027
5.0
20.1
31.7
50.3
62.8
80.4
100
7855
7.9
31.4
49.5
78.6
98.2
126
125
12272
12.3
49.1
77.3
123
15.3
196
160
20106
20.1
80.4
127
201
251
322
200
31426
31.4
126
198
314
393
503
250
49087
49.1
196
309
491
614
785
320
80425
80.4
322
507
804
1005
1287

If the piston rod is in tension, use the ‘Deduction for Pull Force’ table. The procedure is the same but, due to the reduced piston surface area resulting from the piston rod, the force available on the ‘pull’ stroke will be smaller, To determine the pull force.

1. Follow the procedure given for ‘push’ applications as described above.
2. Using the ‘Deduction for Pull Force’ table below, establish the force indicated according to the rod diameter and pressure selected.
3. Deduct this from the original ‘Push’ force. The resultant is the net force available to move the load.


If this force is not large enough, go through the process again but increase the system operating pressure or cylinder diameter if possible. If in doubt, Our design engineers will be pleased to assist.

Deduction for Pull Force

Piston Rod φ ㎜
Piston Rod Area ㎟
Reduction in Force
10 Bar
40 Bar
63 Bar
100 Bar
125 Bar
160 Bar
22
380
0.4
1.5
2.4
3.8
4.8
6.1
28
616
0.6
2.5
3.9
6.2
7.7
9.9
36
1018
1.0
4.1
6.4
10.2
12.7
16.3
45
1590
1.6
6.4
10.0
15.9
19.9
25.5
56
2463
2.5
9.9
15.6
24.6
30.8
39.4
70
3848
3.8
15.4
24.2
38.5
48.1
61.6
90
6362
6.4
25.5
40.1
63.6
79.6
102
110
9503
9.5
38.0
59.9
95.1
119
152
140
15394
15.4
61.6
97.0
154
193
246
180
25447
25.4
102
160
254
318
407
220
38013
38.0
152
240
380
475
608

 


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